Abstract:
This research presents the design and development of a compact mini
hydraulic forklift to enhance material handling efficiency in confined spaces,
a prevalent challenge in modern industries. The project emphasizes key
factors such as maneuverability, lifting capability, safety, and costeffectiveness.
The forklift, constructed using high-strength steel and
equipped with a piston-type hydraulic hand pump, is designed to lift to 1200
kg. Finite Element Analysis (FEA) confirmed the design's structural
integrity, with a maximum bending stress of 3.834 MPa and deflection of
0.019 meters. Additionally, a factor of safety was incorporated to ensure
reliability. Prototype testing compared the forklift's performance against
traditional engine hoists, demonstrating a 20% faster lifting speed and
reduced operator exertion, improving efficiency. Key parameters tested
included lifting speed, stability under load, and operator fatigue. Design
features such as small tires and a low center of gravity enhanced stability and
maneuverability, making it suitable for use in limited spaces. The forklift‟s
compact design and ergonomic improvements reduced operator fatigue,
boosting productivity in industrial settings. Future work will optimize the
hydraulic system and further reduce weight and cost. Thus, this project offers
valuable insights and a robust approach to designing efficient, safe, and costeffective
material handling solutions.
